Monday, April 1, 2013

A Look at Freeze Drying of Parenterals


With the annual meeting of the Parenteral Drug Association coming up this month, we have elected to feature advances in freeze drying in our the upcoming first April issue of the Pharmaceutical Sciences, Manufacturing & Marketplace Report.

Freeze drying, or lyophilization, has been used for many products, beginning with blood plasma products, antibiotics, and vaccines. As the number of biologic drugs, and thus parenterals formulations, has increased in recent years, lyophilization technology has also become more widely used. While the industry has a better understanding of critical issues today and equipment capabilities have improved to address some of these issues, there is much that remains unknown. In addition, as freeze drying is used for greater numbers of high value products, further technical demands will arise.

Even simple questions – such as when lyophilization is appropriate – need to be addressed as potential new applications present themselves. There will be both formulation and process-related issues to consider: protein/nucleic acid stabilization in the solid state, heat transfer, nucleation, vial fogging, handling of high concentration formulations, reconstitution, scale-up, characterization and analysis.

Will new dryer designs address these issues? Or will changes in formulations be the key? Do excipients have a role? What new characterization techniques might be of value?

Share your thoughts. Also, please suggest other topics related to parenteral manufacturing that you feel are not well-covered but could be useful to our readers – especially on new technologies that others can benefit from. You are the experts. Help me make the Pharmaceutical Sciences, Manufacturing & Marketplace Report as valuable a resource as possible.

And don’t forget to sign up for the eNewsletter here if you haven’t done so yet.

Cynthia A. Challener, PhD
Editor
The Pharmaceutical Sciences, Manufacturing & Marketplace Report

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